New forge

By , March 3, 2007 11:47 pm

Built a new forge yesterday (friday). Pix and a bit of bs follow.

Barrel I started with

This is the barrel I started with. Tis an old project of my dads from many years ago. Now a forge for me! Removed the brake rotors from each end and cut more out around the existing hole.

Gas heater burner assembly now air supply/venturi sitting on old forge

This is the burner assembly out of a 5 radiant gas heater. A few plumbing fittings and a air line quick connect fitting and it becomes the air blower system for the new forge. I ran this all day long today and the compressor came on 6 or 7 times total. I think this is a very effective air control system.

Close up of air connection

Air hookup. Will change the air quick connect to the other side of the forge and make the connecting line out of copper pipe to prevent hot metal hitting the plastic air line (again)…

Barrel with air system in place

Before legs and clay this is what it looked like.

First fire

First fire. Clay has just been packed in and fire lit.

Red hot metal

A piece of spring heated to working temp. Note firebrick in background. Am now using several of them to contain and shape the fire. Working very well. Over all I am very pleased with this design. I am going to build another one out of strictly hardware store available plumbing parts to do a demo on how to build a compressed air aspirated coal fired 55 gallon drum forge.

Ran this one for 8 hours today and burned about 20 to 25 pounds of coal. Maybe. Need to get the scales out and weigh the coal and see what the consumption is. Compressor came on 6 or 7 times that I remember.

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